Hydrogen Sulfide (H2S) Safety

*Updated May 2020

servicing a chemical injection system

Working on an oil & gas site can be dangerous in many ways. This is why many procedures and protocols are in place for accident prevention. Let’s hone in on safety gear and protocols specific to working with H2S, as this directly affects many of our clients and our field service team.

What is H2S?

H2S is the formula for the chemical compound Hydrogen Sulfide. Gas with H2S, or acid gas or sour gas, is commonly found throughout crude oil and natural gas production stages.

Hydrogen sulfide is a colorless gas that puts off a rotten egg smell that is unpleasant to be around.  It is also extremely hazardous, flammable, corrosive, poisonous, and explosive. From the other names H2S has been given, it is obvious that it is not the most liked of gases. Some names include swamp gas, manure gas, and sewer gas.  Hydrogen sulfide is produced by breaking down bacteria of organic materials and animal wastes when oxygen is absent. H2S is present in places such as swamps, sewers, volcanic gases, well water, and natural gas.

Why is it dangerous?

Remember earlier we mentioned that H2S has a rotten egg smell? Well, this is true when the levels are at low concentrations. When hydrogen sulfide is continuously exposed at high concentrations, a person loses their ability to smell and, therefore, can no longer smell the rotten odor making it hard to identify H2S without a gas monitor. According to OSHA, the offensive smell begins to change at 30 ppm (parts per million) of H2S, and by 100 ppm, an individual sense of smell could dissipate within minutes of exposure.

Levels above 100 ppm can cause immediate risks. These high concentrations of H2S can cause shock, convulsions, loss of the ability to breathe, unconsciousness, coma, and death. Moderate levels of exposure can cause eye irritation, breathing difficulty, dizziness, headaches, vomiting, and coughing. Lower levels can cause respiratory system irritation and irritation of the eyes, nose, and throat. It also can cause shortness of breath. These symptoms can last anywhere from a couple of hours to several days.

Visit OSHA’s website for a full list of signs and symptoms that come with different levels of H2S concentration.

Protect Personnel & Equipment

H2S monitor and hard hat

H2S is clearly something that should be taken seriously. There are steps that OSHA clearly states on how to avoid situations like the above. Take a look at the image to the right. These are OSHA’s recommended steps to limit the risk of involving yourself in a dangerous situation when encountering H2S. As I mentioned above, H2S can be present in natural gas. In the oil & gas industry, it is sometimes a risk that H2S be present at well sites or treatment facilities. In this case, H2S is also called sour gas.

Wearing a proper H2S detection monitor can help detect the levels of H2S so you know when it is and is not safe. For general industry regulations of exposed H2S levels, OSHA states, “Exposures must not exceed 20 parts per million (ppm) (ceiling) with the following exception: if no other measurable exposure occurs during the 8-hour work shift, exposures may exceed 20 ppm, but not more than 50 ppm (peak), for a single time period up to 10 minutes.” 

If you happen to be in a situation with increased levels of H2S released, remember to escape upwind and uphill if available. Try to determine where the source is coming from, and be sure to go around it.

Amine plant and CROFT service truck

H2S can also be a risk for your production equipment and piping. The corrosive effects of H2S can quickly ruin equipment and create severe maintenance headaches. Effective H2S removal with equipment such as an amine plant or chemical injection system is essential to natural gas production operations. At CROFT, we understand the risks and obstacles when it comes to H2S and we can help you determine the safest and most efficient method for H2S Removal.

Learn more about CROFT and what we can offer.

https://www.osha.gov/OshDoc/data_Hurricane_Facts/hydrogen_sulfide_fact.pdf

https://en.wikipedia.org/wiki/Hydrogen_sulfide

https://www.osha.gov/SLTC/hydrogensulfide/standards.html

Posted on Feb 24, 2016 by Chris Smithson

Chief Technology Officer

Mr. Smithson graduated from the University of Houston with a Bachelor of Science in Mechanical Engineering Technology. He joined CROFT’s Engineering Team in 2011, with a vision to improve CROFT products and designs for production equipment. During Mr. Smithson's tenure with CROFT, he was promoted several times, and currently holds the role of Chief Technology Officer. Under his leadership, the CROFT Team has launched multiple new product lines; CROFT’s Chemical Injection System (for which he personally received a patent), Fuel-gas Conditioning System, and Ambient Cooling System, as well as improving the designs of the Gas Sweetening System and Joule Thomson System product lines. Mr. Smithson’s expertise and leadership include consulting on multiple oil and gas projects around the world, plus CROFT’s technology advancements by implementing the latest 3D CAD design/analysis software, product data management, along with process simulation software for Chemical and Hydrocarbon processes. Ultimately, Mr. Smithson’s main focus is to continue to improve CROFT’s products and designs to meet industry demand.

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